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Choose a machine health baseline profile

Pick the standard your machine's health scores are measured against.

A baseline profile is the reference IoTFlows scores a machine's vibration against. It is set per machine on the Health tab, and every machine starts on Dynamic Baseline. Changing it recalculates that machine's health scores and diagnostics, so it is a setting you get right once rather than one you tune.

Prerequisites. A SenseAi or SenseAi Embedded asset on firmware 5 or later, see Monitor machine health and vibration. Owner or Administrator, see Roles and permissions.

What a baseline profile does

The profile decides what counts as normal for this machine. Every number on the Health tab is a comparison against it: the health score, the seven Operations Metrics gauges, and the diagnostics behind them.

The choice matters most where a machine's normal is unusual. A reciprocating compressor runs with strong harmonics all the time, so a profile that expects a smooth motor keeps scoring a healthy compressor as faulty.

The profile belongs to the asset, not to your account, so everyone in the organization sees the same scores. IoTFlows does not publish the thresholds behind each profile.

Not the same baseline as calibration. The running and stopped baselines you capture in Calibrate SenseAi and SenseAi Embedded decide whether the machine reads as running or down. A baseline profile decides how its health is scored. Neither one changes the other.

The available profiles

The profile dropdown sits at the top left of the Health tab, opposite the time range buttons, and its label is the machine's current profile. It lists 13 profiles in three groups, with the number of options beside each group name: Adaptive (1), ISO 10816 / 20816 (4) and Machine Type (8).

ISO 10816, republished as ISO 20816, is the international standard for judging machine vibration severity. It sorts machines into classes by power and by how rigid the foundation is, which is what the four ISO options name.

The baseline profile dropdown open on the Health tab. A Search profiles box sits at the top, and below it three group headings with a count beside each: Adaptive 1, holding Dynamic Baseline, selected with a blue radio dot; ISO 10816 / 20816 4, holding the four ISO class options; and Machine Type 8, whose list starts at Centrifugal Pump and runs past the bottom of the scrolling panel. Every option carries a one-line description under its name. Numbered callouts 1, 2 and 3 mark the three group headingsThe 13 baseline profiles in their three groups.

Type in Search profiles... to filter the list. The search matches both the profile name and its description, and a group disappears when none of its options match. A search that matches nothing shows No profiles match your search.

A cropped detail of the profile dropdown with the word gearbox typed into the search box. The Adaptive and ISO groups are gone and only the Machine Type group remains, showing one option, Gearbox, with the description Gear drives, gear mesh frequencies dominate, sidebands indicate wearSearching the profile list.

Baseline profiles

Expected signature is what the profile treats as ordinary for that machine. 1X and 2X are multiples of running speed, see Harmonics and RPM.

ProfileGroupFitsExpected signatureNotes
Dynamic BaselineAdaptiveAny machine, and the only fit for a custom or one-off oneWhatever the machine's own recent readings showThe default, and the right one unless you can name the machine's class
ISO Class I – Small machines (≤15 kW)ISO 10816 / 20816Small electric motors, pumps and fansUp to 15 kW, typically on rigid mountsPick an ISO class by power and foundation, not by what the machine makes
ISO Class II – Medium machines (15–75 kW)ISO 10816 / 20816Medium motors, pumps, fans and blowers15 to 75 kW with no special foundationThe class most shop-floor machines fall into
ISO Class III – Large machines, rigid foundation (>75 kW)ISO 10816 / 20816Large motors, pumps and turbinesOver 75 kW on a rigid or heavy foundationThe foundation matters as much as the power
ISO Class IV – Large machines, flexible foundationISO 10816 / 20816Large machines on flexible or lightweight structures, such as turbogeneratorsA structure that moves with the machineThe standard allows more vibration here than on a rigid foundation
Centrifugal PumpMachine TypeCentrifugal pumpsCavitation, misalignment and vane-pass harmonicsRead it alongside the Cavitation Risk gauge
Positive Displacement PumpMachine TypeReciprocating and gear pumpsPulsating by design, so higher harmonics are expected—
Electric Motor (General)Machine TypeAC and DC motorsDominated by 1X, imbalance, and 2X, misalignmentUse it when the motor is what you are watching, not the machine it drives
Fan / BlowerMachine TypeCentrifugal and axial fansBlade-pass harmonics, sensitive to imbalance—
Reciprocating CompressorMachine TypeReciprocating compressorsHigh harmonic content is normal and valve impacts are expectedThe clearest case for a machine-type profile: a general profile keeps flagging what belongs here
Screw CompressorMachine TypeRotary screw compressorsMeshing frequencies, moderate high-frequency energy—
GearboxMachine TypeGear drivesGear mesh frequencies dominate, and sidebands indicate wear—
Turbine (Steam / Gas)Machine TypeSteam and gas turbinesHigh speed and tight tolerances, sensitive to imbalance and rub—

Which one to pick.

  • Choose Dynamic Baseline when the machine is unusual, custom, or you do not know its class. It learns from recent data and is the right default.
  • Choose an ISO class when the machine matches one cleanly and you need scores you can hold against an external standard.
  • Choose a machine-type profile when the fault signature matters. A reciprocating compressor's harmonics are normal, and a general profile keeps flagging them.

You do not need to change this on most machines. Dynamic Baseline scores a machine against itself, which is what you want when the question is "has this machine changed". Change the profile when the machine clearly belongs to one of the other 12, or when a machine keeps scoring low with nothing wrong on the floor.

Change the profile

  1. Open the machine's page at /assets/selected-asset/:id and click Health.
  2. Click the profile button at the top left.
  3. Type in Search profiles... to narrow the list, or scroll to the group you want.
  4. Click the profile. The dropdown closes and the Change baseline profile dialog opens.
  5. Check the dialog. It names the new profile with its description, and shows the current profile and the new one side by side.
  6. Click Apply changes, or Cancel to keep the profile you have.

A toast confirms the change by name, for example Baseline profile updated to Gearbox. Nothing is written until you confirm: picking a profile in the dropdown only opens the dialog.

The Change baseline profile dialog. Its text says the chosen profile will be set as the new baseline profile for this asset and that health scores and diagnostics will be recalculated using the new profile thresholds, with that whole warning boxed. A blue panel below names Gearbox with its description, and under it a row shows the chip Dynamic Baseline, an arrow, and the chip Gearbox. Cancel and Apply changes buttons sit along the bottomChanging the profile recalculates every health score and diagnostic against the new thresholds.

What happens next

The Health tab reloads on the new profile. Health scores and diagnostics are recalculated against its thresholds, which is what the confirm dialog warns about.

Expect the numbers to move, sometimes by a lot. A compressor that scored low on Dynamic Baseline can score well on Reciprocating Compressor, because the harmonics the first profile counted against it are ordinary for the second. That is recalculation, not a repair and not a fault.

So compare scores within one profile, not across a change. If you also run health rules on this machine, check them after the move: they fire on the recalculated scores, see Asset event rules.

Errors

SymptomCauseDo this
Failed to update baseline profileThe change did not save, and the machine keeps the profile it hadOpen the dropdown again and repeat the change. If it repeats, see Get support
No profile dropdown on the machine's pageThe asset carries a BeamTracker, or the device is on firmware below 5Neither has a health baseline, see Monitor machine health and vibration
Every score jumps right after a changeRecalculation on the new thresholdsNothing. Read the trend from the change forward
Gauges read No Data after a changeThe sensor has not collected enough samples yetWait, then check the device is reporting in View your devices

See also